Choosing Bread Bags for Bakeries – A Practical Guide

For modern bakeries, the bread bag is more than simple packaging: it protects freshness, supports food safety, and communicates your brand to customers. Hellopak focuses exclusively on foil bread bags and offers technical options that match small artisanal bakeries as well as large industrial lines.​

Why Bread Bag Choice Matters

  • The right bag helps keep bread crispy outside and soft inside while protecting against contamination during transport and display.​
  • Matching bag type, foil, and ventilation to your product reduces waste, improves shelf life, and makes production more efficient, especially for frozen or pasteurized products.​

Main Types of Bread Bags from Hellopak

Hellopak offers several types of foil bread bags designed for bakery workflows, from simple counter service to high-speed packing lines.​

Bag type/featureRecommended useFoli/materialTemp range / processKey extras
Freezing foil bagsFrozen bread, pre-baked productsCPE 50–70% Green, CPE foil, PE foil Freezing down to about -30°C Good mechanical strength for storage and transport
Pasteurisation foil bagsPasteurised or long-life breadCPP film for approx. 128°C Pasteurization up to about 128°C Maintains shape and seal during heat treatment
Blocked bagsManual or semi-automatic packingCPE/PE/CPP foils as specified above Depends on chosen foilSupplied in blocks for easy manual handling 
Flap bagsQuick closing and presentationCPE/PE/CPP foils as specified above Depends on chosen foilFlap for easier closing or taping ​
Wicketed bagsFast packagingCPE/PE/CPP foils as specified above Depends on chosen foilWicket holder; hole distances 80, 100, 125 mm 
Ventilated bagsProducts needing airflowCPE/PE/CPP foils with vents AmbientHot needle perforation; circle, pin, or cross vent punches; options with multiple ventilation holes 

Blocked, Flap and Wicketed Bags

For bakery production, how the bag feeds into your packing process is crucial, and Hellopak adapts bag types and dimensions to your line.​

  • Blocked bags
    Supplied in blocks, these bags are convenient for manual or semi-automatic packing and quick counter service.​
  • Flap bags
    Bags with a flap enable fast closing or taping and are handy where quick sealing and presentation matter.​
  • Wicketed bags
    Bags mounted on a wicket holder (typical hole distances 80, 100, 125 mm) are designed for high-speed bakery lines where operators or machines pull one bag at a time.​

Typical dimensions range approximately from 200 mm to 830 mm in bag length and around 100 mm to 420 mm in width, allowing you to match baguettes, loaves, rolls, and specialty breads with the right format.​

Ventilation and Perforation Options

Fresh bread releases steam and needs controlled ventilation to avoid soggy crusts or condensation, and Hellopak provides several vent solutions.​

  • Perforations and hot needle options
    Perforated sections or hot-needle micro holes help moisture escape and keep bread crusts attractive during display.​
  • Vent hole shapes
    You can choose from circle vent punch, pin vent punch, or cross vent punch, as well as configurations with multiple ventilation holes, depending on how much air flow your product needs.​

How to Choose the Right Bread Bag for Your Bakery

When selecting bread bags, consider the type of product, production method, and desired shelf life.​

  • For fresh, same-day bread, standard foil bags with appropriate ventilation are usually enough.
  • For frozen products, pick freezing foil that safely handles down to around -30°C and supports long-term storage.
  • For pasteurized or long-life bread, select CPP-based bags designed for about 128°C to withstand the process.​
  • Match bag type (blocked, flap, wicketed) to your packing setup: manual, semi-automatic, or fully automatic lines.​

Hellopak supports short series from about 30,000 pieces per design, offers graphic design services, and can print up to 8 colors, helping bakeries align packaging with their brand while staying technically correct for food safety.​

Why Work with Hellopak

Hellopak has focused solely on foil bread bags for over 17 years, serving both family bakeries and international groups with tailored packaging solutions. The company operates under certified ISO 22000 and HACCP Codex Alimentarius food safety systems, as well as ISO 14001 environmental management, giving bakeries confidence in both safety and sustainability standards.​

Bakeries across more than 10 European countries already use Hellopak bread bags, supported by logistics partners that ensure quick and cost-effective deliveries in Europe. For help choosing the right bread bag for your bakery, Hellopak’s team provides technical advice from concept through production to delivery.

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